Industrial Mixers & Blenders

Ribbon Blenders comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon rotating within. Each set having one inner and one outer Ribbon. Both the sets are accurately positioned and oppositely pitched on the Agitator shaft to prevent localized accumulation and effect good mixing of the products. In the ribbon blender powder is mixed horizontally as well as vertically. Ribbon blenders are suitable for free to cohesive type of powder and can handle varying densities.

Construction : -
The unit is consist of electrical motor, worm reduction gear, belt drive between motor and gear, couple drive between gear to ( ribbon ) mixing stirrer. And Container having four nos. of legs with discharge valve & top cover. We provide industrial mixers, pharmaceutical mixers, industrial pharmaceutical mixers.

Silent Features

• Available from 5 liters to 5000 liters.
• Available in different grades of stainless steels.
• Also available in GMP model.
• If required Cooling or heating jacket is provided for special uses.
• Centrally located Flush bottom discharge valve.
• Inching facility for stirrer for discharge of material.

The Mixture typically has a single Trough with an impeller that consists of a single shaft with plough on it at regular pitch in between. This plough can be oriented so as to impart lateral & axial Mixing. The motion of the powder in the mixture results in convective mixing whose intensity is proportional to the tip of the speed at impeller. The mixing elements are specially designed to lift the material from the inside wall of the container without squashing the particles against the wall.

Silent Features :

• Available from 5 liters to 2500 liters.
• Available in different grades of stainless steels.
• Also available in GMP model.
• Centrally located flush bottom discharge valve.
• Designed for atmospheric operation.
• Inching facility for stirrer for discharge of material.

This Mixture consists of twin trough each fitted with a rotating agitator and each one of these agitator is a heavy duty ‘Z’ shaped Blade. The product is introduced from the top of the mixture and same access is used to clean the mixture. While in operation the product is loaded up to 40% to 65% of the mixture capacity. The blade can overlap & rotate at same speed or variable speed. In ‘Z’ blade two counter rotating Z-blades fold and shear the material quiet severely. The close clearance produces a shearing and tearing action that is beneficial to the size reduction of solids. These are seldom used for dry solids, but are used for producing dough & thick viscous paste.

The mixture can be tilted for discharge, be equipped with bottom discharge door or auxiliary screw discharge. In the later case, the screw is rotated inward during the mixing cycle to provide additional mixing action & then reversed for discharge.

Special Features :

• Available from 5 liters to 2500 liters.
• Available in different grades of stainless steels. (If required C.S. vessel with S.S. lining is also available.)
• Also available in GMP model.
• Can be designed to suit vacuum application.
• Discharge system can be designed as per any of the system explained above.
• Hydraulic Tilting system (if required).
• If required Cooling or heating jacket is provided for special uses.
• All safety features are taken into consideration.

V-blender, are simple in concept and commonly used in industrial processes. They are employed to mix pharmaceuticals, chemicals, food, fertilizers, plastics and many other particulate materials.

V-blenders consist of two cylindrical sections joined at an angle of around 90o. The mixer is rotated about a horizontal axis, with mixing resulting from the tumbling motion of the particles. Internal baffles are sometimes used to improve mixing performance. V-blenders are designed for batch operation.

Other Special Features :

• The cone is balanced to avoid excessive load, which increases the life of gear box and motor.
• Easy for loading and unloading.
• Ease of Cleaning
• M.O.C:
  a.Contact parts: S.S 316/S.S 304
  b.Non Contact parts : S.S.304
• Flameproof Motor is also available.
• Available from 5 lit. To 1500 lit.
• CGMP MODEL WITH DOCUMENTATION (IQ, DQ, PQ, OQ) - AS OPTION

Sr. No.	Net. Capacity (lit)	Gross Capacity (lit.)	Motor Capacity (H.P.)
1	5	7	0.5
2	10	18	0.75
3	25	42.5	1
4	50	85	1.5
5	100	160	2
6	200	315	2.5
7	500	810	7.5
8	1000	1600	12.5
9	1500	2450	20

The BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules and powder homogeneously. In the octagonal blender, granules come in a uniform way from all the sides due to its octagonal shape; hence requirement of RPM is less. The Octagonal Blenders are ideally suited for Crystalline & Granular type of materials.

Octagonal Blender, due to its shape like Octagonal it consumes less compare to similar V or double cone blender. Octagonal blender is supplied with a Bin charging system or it can also be designed for vacuum charging system.

Other Special Features :

• Easy for loading and unloading.
• Ease of Cleaning
• M.O.C
  a.Contact parts: S.S 316/S.S 304
  b.Non Contact parts : S.S.304
• Flameproof Motor is also available.
• Manual Inching arrangement can be provided.
• All moving parts are enclosed in guards
• A safety railing with a limit switch is provided for operator safety
• Available from 100 lit. To 6000 lit.
• CGMP MODEL WITH DOCUMENTATION (IQ, DQ, PQ, OQ) - AS OPTION

Sr. No.	Net. Capacity (lit)	Gross Capacity (lit.)	Motor Capacity (H.P.)
1	100	125	0.5
2	200	250	1
3	300	350	1.5
4	500	630	2
5	1000	1250	3
6	1500	1875	5
7	2000	2450	7.5

Double Cone Blender is an efficient for mixing dry powder and granulates homogeneously. Generally 33-45 % of the volume of the Cone Blender is filled to ensure proper mixing. The shape of blender body results in a near complete discharge of product material, clearly an added advantage over horizontal blender

The double cone blender consists of two cone shaped sections typically with 45 Degree slopes. Two cone sections are welded at their ends with centre band. The blender tumbles and material in that spreads out. The transition area at the band between prevents the material from sliding along the inner wall and instead causes the material to fold over itself. This provides gentle mixing with only very slight shear.

Other Special Features :

• The cone is statically balanced to avoid any excessive load on the gear box and motor.
• While the powder can be loaded into the cone through a wider opening, It can be discharged through a mucon valve or a slide valve.
• Maximum care has been taken ensure safe operation of the unit
• SAFETY GUARDS PROVIDED WITH LIMIT SWITCH INTERLOCKED TO MOTOR
• General structure made out of SS304 and Polished to the matt / mirror finish (as required by you) in GMP Model.
• AUTOMATIC LOADING & UNLOADING FACILITIES AVAILABLE if required.
• CGMP MODEL WITH DOCUMENTATION (IQ, DQ, PQ, OQ)- AS OPTION
• Flame proof motor can be supplied if required.
• Available from 10 to 2000 lit.

Sr. No.	Net. Capacity (lit)	Gross Capacity (lit.)	Motor Capacity (H.P.)
1	15	40	0.5
2	30	85	1
3	50	145	1
4	100	280	3
5	250	715	7.5
6	300	850	7.5
7	500	1425	10